Polybell Services
Precision Surface Profiling and Roughness Measurement with Alpha-Step Technology
At Polybell International, we are dedicated to providing precision surface analysis and measurement solutions that meet the highest standards of accuracy and reliability. Our Alpha-Step technology, with the Alpha-Step IQ model, is the perfect tool for detailed surface roughness and profile measurements. Designed to deliver exceptional resolution and scanning capabilities, the Alpha-Step system is ideal for a wide range of industries, including semiconductors, materials science, optics, and surface engineering.
The Science Behind Alpha-Step Surface Profiling
Surface roughness and profile measurements are essential in determining the quality and functionality of various components in industries such as semiconductors, optics, and materials manufacturing. The Alpha-Step system uses a stylus-based profilometry method that precisely traces the surface of a material, measuring deviations in height to produce a detailed surface profile. This allows researchers and manufacturers to identify surface imperfections, verify tolerances, and optimize surface treatments for enhanced performance.
Sample Specifications and Measurement Capabilities
The Alpha-Step IQ system from Polybell offers a broad range of measurement capabilities, ensuring comprehensive surface analysis across various substrates and applications:
● Test Piece Size:
○ Maximum test piece size: 150×150 mm
● Scan Length:
○ Maximum horizontal scan length: 10 mm with a resolution of 0.01 µm
● Vertical Range:
○ Maximum vertical measurement range: 2000 μm with a resolution of 0.0119 Å
● Scanning Speed:
○ Adjustable scanning speed: 2 ~ 200 μm/s
Why Choose Polybell’s Alpha-Step System?
Unrivaled Precision and Accuracy
The Alpha-Step IQ system delivers precise surface roughness and profile measurements with nanometer-level resolution, ensuring that your products meet the highest industry standards.
Versatile Measurement Capabilities
Whether you’re working with semiconductor wafers, coatings, MEMS devices, or other precision surfaces, the Alpha-Step system offers the versatility needed to measure a wide range of materials and surface types.
Fast and Detailed Surface Analysis
The system’s adjustable scanning speeds and comprehensive measurement range ensure that you can conduct both quick production testing and detailed research, providing the flexibility needed to meet your specific requirements
Comprehensive Data and Reporting
The Alpha-Step IQ system offers detailed surface analysis data that can be used to optimize production processes, verify product quality, and ensure compliance with industry standards.
The Science Behind Alpha-Step Surface Profiling
Surface roughness and profile measurements are essential in determining the quality and functionality of various components in industries such as semiconductors, optics, and materials manufacturing. The Alpha-Step system uses a stylus-based profilometry method that precisely traces the surface of a material, measuring deviations in height to produce a detailed surface profile. This allows researchers and manufacturers to identify surface imperfections, verify tolerances, and optimize surface treatments for enhanced performance.
Exceptional Vertical and Horizontal Measurement Capabilities
The Alpha-Step IQ features a maximum vertical range of 2000 μm with an outstanding resolution of 0.0119 Å at 20 μm, and a maximum scan length of 10 mm with a resolution of 0.01 µm at 2 µm/s. This enables the system to precisely measure both micro and macro surface features with unmatched accuracy.
Wide Range of Applications
The system is designed to measure surface roughness and profile across a variety of materials, making it highly versatile for applications in semiconductor wafers, coatings, MEMS devices, and other precision surfaces.
High-Speed Scanning
With adjustable scanning speeds ranging from 2 ~ 200 μm/s, the Alpha-Step IQ allows for both fast and detailed surface analysis. This versatility makes it suitable for quick production testing as well as in-depth research applications.
Key Features of Polybell’s Alpha-Step System
Surface Roughness Measurement
Surface roughness is a critical factor in determining the functionality and durability of many components, particularly in industries such as semiconductors, aerospace, and precision manufacturing. The Alpha-Step IQ enables precise measurement of roughness, ensuring that surfaces meet stringent industry standards.
Surface Profile Measurement
Accurate surface profiling is essential for verifying the dimensions and tolerances of micro-scale features on substrates. The Alpha-Step IQ system provides detailed surface profiles that help manufacturers optimize production processes, improve product quality, and ensure the reliability of finished products.
Microelectronics and Semiconductors
In the semiconductor industry, precise surface measurement is crucial for ensuring that wafer surfaces are free of defects and that thin films and coatings are applied correctly. The Alpha-Step system provides the accuracy needed to maintain high-performance standards in microelectronics manufacturing.
Applications of Polybell’s Alpha-Step System
Semiconductor & Optoelectronics
In high-tech industries, our metal coating equipment offers precision coatings that enhance the functionality and performance of semiconductor wafers and optical devices. Polybell’s coatings provide uniformity and precision, ensuring reliable operation in demanding environments.
Optics and Coatings
Surface roughness and profile measurements are key to ensuring the effectiveness of optical coatings and other surface treatments. The Alpha-Step IQ system offers the precision needed to guarantee that coatings are applied uniformly and perform as expected in demanding optical applications.
Study Cases – Real-World Applications
Polybell’s Alpha-Step IQ has been utilized in various industries to solve complex surface analysis challenges. Below are a few examples showcasing the system’s effectiveness:
. Semiconductor Wafer Roughness Measurement
The Alpha-Step IQ was used to measure surface roughness on semiconductor wafers to ensure that the wafer preparation process met the required standards. The detailed roughness profiles provided critical data for optimizing surface polishing processes.
Coating Thickness and Surface Profile Verification
In a thin-film deposition process, the Alpha-Step system was employed to verify coating thickness and uniformity. The surface profile measurements helped engineers ensure that the coatings were applied consistently and performed optimally in their intended applications.
The Polybell Advantage in Surface Profiling
Polybell International is committed to providing cutting-edge technology for surface analysis and profiling. Our Alpha-Step IQ system delivers unmatched accuracy and reliability, making it the perfect solution for a wide range of applications, from research and development to production-quality control.
Recommended Equipment
Alpha-Step IQ Surface Profiling System: This advanced system is specifically designed to measure surface roughness and profiles with exceptional accuracy, making it the ideal solution for industries that require precise surface analysis, such as semiconductors, optics, and materials science.
Experience Precision and Innovation with Polybell
Polybell International’s Alpha-Step IQ system offers the performance and accuracy needed to elevate your surface analysis capabilities. Whether you are developing new materials, verifying product quality, or optimizing production processes, our technology provides the detailed data and insights required to succeed in today’s competitive markets.
Contact Polybell International today to learn more about how our Alpha-Step IQ system can enhance your surface measurement and profiling processes. Let us help you achieve superior results with cutting-edge technology and award-winning solutions