Polybell Services
Polybell International Co., LTD. – R2R Coating Experimental Machine
Polybell International Co., LTD. presents the R2R Coating Experimental Machine, a cutting-edge solution for the evolving world of textiles. As functional fabrics continue to rise in popularity, with applications ranging from heat-retaining garments to waterproof and antibacterial textiles, Polybell leads the way with a machine designed to deposit a variety of materials—such as oxides, metals, nitrides, and borides—directly onto yarns and woven fabrics.
This breakthrough in textile coating technology provides enhanced functionality and durability, creating endless possibilities for manufacturing high-performance textiles.
Why Choose Polybell’s R2R Coating Experimental Machine?
When you choose Polybell International, you select a partner with a deep understanding of textile manufacturing and advanced coating technology. Here’s why Polybell’s R2R Coating Experimental Machine is the ideal choice for your production needs:
Innovative Coating Technology
Polybell’s machine uses the latest HiPIMS and Hollow Cathode Deposition technology to deliver exceptional durability and performance coatings. Whether you’re developing antibacterial, conductive, or deodorizing textiles, Polybell’s system ensures superior results that meet modern demands.
Efficient Production and Flexibility
With its compact design and efficient winding system, Polybell’s R2R Coating Experimental Machine is built for high-speed, high-quality output. Its ability to precisely control yarn tension and speed ensures that your coatings are consistent, reliable, and ready for large-scale production.
Partnering with Innovation
At Polybell International, we are committed to pushing the boundaries of textile technology. Our partnerships with leading universities and research institutions help drive the development of cutting-edge textiles that are both functional and sustainable, ensuring that your products stand out in a competitive market.
Data-Driven Improvement
Polybell’s machine isn’t just about production but continuous improvement. The system’s comprehensive data management capabilities allow you to track and analyze every aspect of the coating process, providing valuable insights that help optimize performance and efficiency.
Versatile Applications
Whether you’re developing antibacterial fabrics for healthcare, conductive yarns for smart textiles, or deodorizing fabrics for activewear, Polybell’s R2R Coating Experimental Machine offers the flexibility needed to meet various applications and market demands.
Comprehensive Process Monitoring and Data Management
Polybell’s R2R Coating Experimental Machine features a touchscreen industrial computer that stores complete process parameters and historical records. This allows users to track, read, and export data for in-depth analysis, facilitating continuous improvement in the development and production of functional textiles.
Compact and Efficient Design
Polybell’s R2R Coating Experimental Machine is engineered for high-quality output and fast production despite its compact configuration. It is the perfect solution for manufacturers seeking to develop and test new functional fabrics without sacrificing efficiency.
Advanced Tension Control System
The machine’s low-tension winding system uses an A.C. servo motor to precisely control yarn tension and winding speed. This precision ensures uniform coatings and the quick achievement of the desired film thickness, resulting in high-quality functional textiles.
Patented Winding and Guiding Design
Polybell’s innovative winding and guiding system allows for rapid film deposition on yarns, ensuring the coating process is efficient and effective. The design significantly improves output rates, allowing manufacturers to scale production quickly.
Key Features of Polybell’s R2R Coating Experimental Machine:
HiPIMS and Hollow Cathode Deposition (HCD) Technology
Equipped with a high-power pulse power supply and HCD technology, the machine achieves superior sputtering rates, producing high-quality and durable coatings. This advanced technology is vital to creating functional yarns with enhanced properties such as conductivity, antibacterial effects, and deodorization.
Functional Yarn Deposition
The R2R Coating Experimental Machine excels at depositing functional films on yarns and fabrics, enhancing their properties for specific applications. For example, yarns can be coated with antibacterial films, making them suitable for healthcare or hygiene products or conductive films for wearable electronics and smart textiles.
Antibacterial Textiles
Polybell's machine deposits specialized coatings, enabling the production of antibacterial fabrics that inhibit the growth of bacteria. These fabrics are ideal for applications such as clothing, bedding, and medical textiles.
Conductive Textiles
The machine can produce yarns coated with conductive materials, essential for creating intelligent textiles and wearable technology. To enable electronic functionality, these textiles can be integrated into various products, such as clothing, accessories, and even home textiles.
Applications of Polybell’s R2R Coating Experimental Machine:
Semiconductor & Optoelectronics
In high-tech industries, our metal coating equipment offers precision coatings that enhance the functionality and performance of semiconductor wafers and optical devices. Polybell’s coatings provide uniformity and precision, ensuring reliable operation in demanding environments.
Deodorizing Fabrics
Polybell’s R2R Coating Experimental Machine can also apply deodorizing coatings to textiles, creating fabrics that neutralize odors and provide long-lasting freshness. This is particularly useful for sportswear and activewear.
The Future of Functional Textiles with Polybell
Polybell International is at the forefront of innovation in textile coating technology. With the R2R Coating Experimental Machine, manufacturers gain access to cutting-edge sputtering and deposition technology, enabling them to create textiles with advanced functional properties.
From antibacterial and conductive yarns to deodorizing fabrics, Polybell’s machine empowers manufacturers to produce textiles that meet the market's ever-changing demands while opening doors to new applications and product designs.
Choose Polybell International for your functional textile manufacturing needs
Our R2R Coating Experimental Machine delivers the advanced technology, efficiency, and versatility required to bring innovative textile products to market. Contact us today to learn how Polybell’s solutions can revolutionize your textile production processes and help you achieve superior results with functional fabrics.