Polybell Services
Polybell International Co., LTD. – R2R Magnetron Sputtering Coater
Polybell International Co., LTD. introduces the R2R Magnetron Sputtering Coater, a state-of-the-art vacuum coating system to meet the flexible electronics industry's ever-evolving demands. Our R2R Magnetron Sputtering Coater is at the forefront of advanced thin-film deposition technology, offering superior performance for mass-production applications. As the electronics industry shifts away from traditional silicon and glass substrates, Polybell’s roll-to-roll (R2R) system facilitates the production of high-quality flexible electronics, enabling businesses to maintain a competitive edge in this fast-growing market.
Why Choose Polybell’s R2R Magnetron Sputtering Coater?
When you choose Polybell International, you’re choosing a partner who understands the complexities of modern electronics manufacturing. Here’s why Polybell’s R2R Magnetron Sputtering Coater is the best choice for your production needs:
Unparalleled Multi-Source Deposition
Polybell’s system offers unmatched flexibility by enabling the deposition of metals, alloys, and dielectric
materials in a single pass. This multi-source capability ensures that our coater can easily meet the demands of complex, multi-layered applications.
Optimized Production Efficiency
With its divided chamber design and reversible web functionality, Polybell’s R2R Magnetron Sputtering Coater enables efficient multi-layer deposition without breaking the vacuum. This reduces downtime, minimizes contamination, and maximizes production throughput, ensuring you meet your deadlines with consistent, high-quality results.
Industry-Leading Innovation
As a pioneer in flexible electronics manufacturing, Polybell International delivers cutting-edge solutions that meet the demands of a rapidly evolving market. Our R2R Magnetron Sputtering Coater ensures your production line stays ahead of the curve, producing top-tier flexible electronics for global markets.
Precision and Control
Equipped with advanced web handling and real-time deposition monitoring, our system provides the accuracy needed to deliver uniform, high-quality coatings for even the most demanding applications. From flexible displays to RFID antennas, Polybell’s system ensures superior performance.
Compact Design with Expandable Capabilities
Despite its compact footprint, Polybell’s coater offers powerful performance, making it ideal for facilities with limited space. Plus, with optional pre- and post-treatment equipment provisions, our system can be customized to meet your specific production requirements.
Real-Time Deposition Control
The coater has in-line detection monitors linked to the deposition controllers. This system precisely monitors deposition thickness in real-time, ensuring consistent film quality and minimizing the need for rework.
Compact and Efficient Design
Despite its powerful capabilities, Polybell’s R2R Magnetron Sputtering Coater has a compact footprint, making it easy to install and operate in facilities with limited floor space. Its streamlined design maximizes operational efficiency while minimizing installation costs.
Optional Pre- and Post-Treatment Capabilities
The R2R Magnetron Sputtering Coater offers provisions for optional equipment, including pre-treatment and post-treatment devices, allowing for further customization and optimization of the coating process.
Multi-Source Deposition Capabilities
The R2R Magnetron Sputtering Coater has multiple source capabilities, allowing for the deposition of
metals and dielectric materials in a single pass. This versatility ensures that the machine can meet the demands of various complex applications, providing manufacturers with a powerful tool for flexible electronics production.
Divided Chamber for Variable Vacuum Levels
Polybell’s innovative divided chamber design enables variable vacuum levels in different deposition zones. This flexibility accommodates a variety of coating processes, including sputtering, thermo resistance, and E-beam coatings, making the R2R Magnetron Sputtering Coater suitable for a wide range of thin-film applications.
Precision Web Handling
The system’s advanced web handling design, powered by A.C. drive motors, ensures precise control over the substrate during the coating process. This high level of precision is essential for achieving uniform and consistent coatings, especially when dealing with complex multilayer structures.
Key Features of Polybell’s R2R Magnetron Sputtering Coater:
Reversible Web Functionality
Polybell’s R2R Magnetron Sputtering Coater features a reversible web that enables multiple-layer deposition without breaking the vacuum. This capability improves production efficiency and reduces the risk of contamination, ensuring the highest quality for each layer.
The coater facilitates the creation of multi-layer coatings for in-mold decoration, improving the durability and aesthetic quality of products ranging from automotive interiors to consumer electronics.
The coater facilitates the creation of multi-layer coatings for in-mold decoration, improving the durability and aesthetic quality of products ranging from automotive interiors to consumer electronics.
RFID Antenna
Polybell’s R2R Magnetron Sputtering Coater delivers precise coatings for RFID antennas, ensuring optimal signal transmission and durability in commercial and industrial applications.
Biosensors & Gas Barriers
The system is also well-suited for advanced applications such as biosensors and gas barriers, which require high-quality coatings with precise functional properties for performance in sensitive environments.
E-Paper
Polybell’s R2R Magnetron Sputtering Coater enables the production of high-quality E-paper, offering superior flexibility and durability for a range of applications, including digital displays and electronic signage.
ITO Film
The coater excels in the deposition of Indium Tin Oxide (ITO) films, essential for applications in touch screens, flexible displays, and solar cells. These coatings provide excellent transparency and conductivity, ensuring top-tier performance in electronics.
FCCL (Flexible Copper Clad Laminate)
Polybell’s system is ideal for producing FCCL, a critical component in flexible printed circuit boards. The coatings' precision and uniformity enhance these materials' electrical performance and mechanical stability.
Applications of Polybell’s R2R Magnetron Sputtering Coater:
Semiconductor & Optoelectronics
In high-tech industries, our metal coating equipment offers precision coatings that enhance the functionality and performance of semiconductor wafers and optical devices. Polybell’s coatings provide uniformity and precision, ensuring reliable operation in demanding environments.
Thin Film Solar Cells
The R2R Magnetron Sputtering Coater is ideally suited for the mass production of thin-film solar cells, offering the efficiency and precision needed to produce high-performance photovoltaic devices.
The Future of Flexible Electronics with Polybell:
Polybell International is driving innovation in the flexible electronics industry with our R2R Magnetron Sputtering Coater. We help manufacturers produce high-quality, high-performance products across various sectors by providing top-tier thin-film deposition technology.
Whether you are working on cutting-edge E-paper, solar cells, or flexible displays, Polybell’s advanced coating systems provide the precision, efficiency, and scalability needed to stay competitive in today’s market.
Choose Polybell International for your flexible electronics production needs
Our R2R Magnetron Sputtering Coater offers the precision, efficiency, and versatility required to elevate your products to the next level. Contact us today to learn how our advanced coating technologies can revolutionize your production processes and help you achieve superior results.