Polybell Services
Precision Measurement with Vickers Hardness Testing
At Polybell International, we offer advanced hardness testing solutions to ensure that your materials and coatings meet the highest standards of durability and performance. Our SHIMADZU Vickers Hardness Tester, model HMV-G 21S, is specifically designed to provide precise hardness measurements for a wide variety of materials, including surface-hardened layers, hard films, and various metals. This advanced system delivers reliable data, helping you enhance the quality and longevity of your products.
How the Vickers Hardness Test Works
The Vickers hardness test involves pressing a diamond indenter into the surface of the material under a specific test force for a set duration. After the test force is removed, the diagonal length of the resulting square indentation is measured. Using a standard formula, the hardness value of the material is calculated based on the size of the indentation and the applied load. This method is particularly effective for materials with very thin layers or for testing small areas, as the pyramid shape of the indenter ensures that the size of the indentation is not affected by the indenter itself.
Specifications of Polybell’s Vickers Hardness Test System
● Test Load Range:
○ HV0.001 to HV2
● Effective Measuring Range:
○ 110×73 μm (40x objective lens)
● Reading Resolution:
○ 0.09 μm (40x objective lens)
● Sample Requirements:
○ Type: Solid sample (film)
○ Maximum Height: 100 mm
○ Maximum Width: 120 mm
● Measurable Items:
○ Surface hardened layer
○ Hard film
○ Various metal materials
Why Choose Polybell’s Vickers Hardness Test System?
Unmatched Precision
The HMV-G 21S model provides highly accurate measurements for a wide range of materials, ensuring that your products meet the highest standards of quality and durability.
Versatile Applications
With the ability to measure surface-hardened layers, hard films, and metals, the Vickers hardness test is essential for industries that rely on high-performance materials and coatings
High Resolution for Microstructure Testing
The system’s high resolution and detailed measurements make it ideal for testing thin films and microstructures, providing the data you need to evaluate the quality of your materials.
Comprehensive Data and Reporting
Polybell’s Vickers Hardness Test system offers detailed data that can be used to assess the performance and durability of coatings, films, and materials, helping you make informed decisions about product quality and performance.
Wide Measuring Range
The HMV-G 21S offers a broad test load range, accommodating HV0.001 to HV2, making it suitable for testing the hardness of diverse materials, from delicate films to harder metals. Whether you need low or standard test loads, this system provides the flexibility to adapt to your specific testing requirements.
Precision Diamond Indenter
The Vickers hardness test utilizes a diamond indenter with a 136° pyramid angle, which provides consistent and precise measurements regardless of the size of the indenter. This high-hardness indenter can penetrate almost any material, ensuring accurate hardness values even on the toughest surfaces.
High Resolution and Accuracy
With a reading resolution of 0.09 μm at 40x magnification, the HMV-G 21S guarantees accurate and detailed measurements of the indentation. This level of precision is essential for evaluating the hardness of thin films and microstructures, helping you make informed decisions about the quality and performance of your materials.
Key Features of Polybell’s Vickers Hardness Test System
Comprehensive Testing for Hard Films and Metal Materials
The system is equipped to measure the hardness of surface-hardened layers, hard films, and various metal materials. This versatility allows it to be used in industries ranging from aerospace and automotive to electronics and manufacturing.
Surface Hardened Layers
The Vickers hardness test is ideal for measuring the hardness of surface-hardened layers, ensuring that protective coatings and treatments provide the necessary durability and resistance to wear.
Hard Films
For thin films and coatings, the Vickers test offers precise hardness measurements that help determine the effectiveness of the protective layer. This is critical in applications such as cutting tools, wear-resistant coatings, and decorative films.
Metal Materials
The HMV-G 21S system can accurately measure the hardness of a wide range of metal materials, including stainless steel, aluminum, and alloys. This capability is essential for industries where the hardness of metal components directly impacts product performance and longevity.
Applications of Polybell’s Vickers Hardness Test System
Semiconductor & Optoelectronics
In high-tech industries, our metal coating equipment offers precision coatings that enhance the functionality and performance of semiconductor wafers and optical devices. Polybell’s coatings provide uniformity and precision, ensuring reliable operation in demanding environments.
The Polybell Advantage in Vickers Hardness Testing
Polybell International’s Vickers Hardness Test system offers industry-leading precision and reliability for measuring the hardness of coatings, films, and metal materials. With our advanced technology, you can ensure that your products provide the durability and performance required to excel in demanding applications.
Study Case – Film Hardness Measurement
The Vickers Hardness Test system has been employed to evaluate the hardness of thin films applied to various substrates. In a recent study, the micro Vickers method was used to assess the hardness of a film applied to a solid sample. This method provided crucial data on the film’s ability to resist deformation and wear, ensuring that it met the necessary standards for performance and durability.
Test Result:
The film hardness measurement results demonstrated that the protective layer exhibited superior hardness, making it ideal for applications requiring high wear resistance and durability.
Choose Polybell for Precision Hardness Testing
Polybell International’s Vickers Hardness Test system provides the accuracy and reliability you need to ensure that your materials meet the highest performance standards. Whether you are testing coatings, films, or metals, our advanced technology delivers the data and insights necessary to guarantee the quality and durability of your products.
Contact Polybell International today to learn more about how our HMV-G 21S Vickers
Hardness Test system can enhance your testing processes and help you achieve
superior results. Let us provide you with the precision and expertise you need to stay
ahead in today’s competitive markets.
Recommended Equipment
SHIMADZU Vickers Hardness Tester HMV-G 21S
This precision system is designed for accurate hardness testing of films, coatings, and metal materials, providing the versatility and reliability needed for a wide range of industries.